Building a DW Frommer Style Pinrack

I recently had a bit of damage on a pair from setting it down while working and having it fall down and hit the ground. I’ve mostly just been keeping projects on plastic lunch trays laid on shelves so far, so this was a good prompt to finally figure out a better storage solution for shoes and boots in progress.

Most of the racks I’ve seen in factory and shop photos are true “pin racks”, basically shelves with rows of thick bars or dowels between which you can hang shoes upside down. There are also some domestic products built like this, often marketed for mudrooms, hanging gaiters, and the like:

Using this photo and the measure tool in GIMP, I estimated these dimensions:

  • Space Between Slots: 1½″
  • Slot Width: 2½;″
  • Total Width: 16″
  • Fork Depth: 10″

DW Frommer II’s Wester Packers describes these, too. And I began sketching some hasty designs using 1-inch dowel rod for the pins. But DW actually gives diagrams for an alternative design with cutouts from a flat board.

I was thinking the true pin board with dowel rod was looking a lot simpler to make. Even a small 2-by-4 sawhorse could have holes for dowels drilled through the top. But I found a deal on an exposed-pine IKEA shoe rack from the “as is” section, and decided to give that a go instead.

https://www.ikea.com/us/en/p/raggberg-bench-with-shoe-storage-pine-50611159/

For $15, I went ahead and bought this, took it home, sawed the top and side panels down to 10 inches deep, and repositioned two of the crossbars to the back. Basically, I kit-bashed the top of a seated shoemaker’s bench out of it, about half the width of the bench DW diagrammed in his book.

Based on his diagrams and description, I gathered slots should be about 10 inches deep, about 2 and a half inches wide at the bottom, and bevel out to about 3 inches wide at the top. From diagram, the front parts are cemicircular or at least round, while the fronts taper in slightly.

Here is my rough plan for the top board of the little stand:

And here is my tracing pattern for the cutouts. I’ll start by sawing out the lower, narrower opening shape, then widen them out toward the top to create bevels.

I plan to try this opening shape on a scrap of MDF before cutting the pine. That way I can try it with a few boots before committing.

1 Like

I was able to sneak a few minutes to saw the pattern out of some layers of OSB. The inner pattern cut well, but I wasn’t able to bevel the gap up to 3″ from 2½″ quite like I wanted. Still, it seems to work.

Dowel-Based Rack

I have a DW-style rack nearly finished, but also took a couple hours and slapped together a more traditional pin rack based on cheap commercial sawhorse brackets.

  • For Construction Use - Sawhorses and Sawhorse Brackets - Sawhorse Brackets - Fulton Corporation
  • my legs were 19 inches tall, for a standing height of slightly over 18 inches. The angle of my brackets was just about 30 degrees when extended.
  • I double up the middle portion of the 2-by-4 serving as the crossbar. This gave me three inchesa of bearing for each pin through the holes.
  • The pins are 13-inch sections of inch-diameter dowel. With 3 inches of bearing, that’s 10 inches extending forward.
  • The boots pictured are Red Wing size 13 Bs.
  • I spaced the outer pins one inch from the brackets and the inner pins 2½ inches from each other. 2½ seems like too much, and it’s more important to have space outside each set of four pins, since boots overhand more on the lateral than the medial sides when hung.

DW-Style Rack

I have a DW-style rack up and holding boots in my workspace:

I tried to make the original pine board top from IKEA work by gluing slats of wood crosswise on the bottom, but it was still too weak to hold up with all the cutouts. It split on me on both sides, so I gave up and subbed in a bit of 3/4-inch plywood from Home Depot.

It seems to hold up now, even holding boots with heavy plastic lasts in them. But there is definitely a bit of trampoline-like flex in the top plate.

The foam around the holes is black shelf liner. I just roughly stapled it in place.