Newbie Learnings on Outseaming/Stitching by Hand

I’ve been doing some more rebuild and resole practice on factory shoes. I’m still a long way from the kinds of results I want to see, but I thought it might be fun to share some bullet points and hear from others.

Bent wire bristles sure do work well.

I’ve posted here earlier about making my own wire bristles from guitar string:

These have really served me well, working with Maine Thread 11-7 poly cord. Especially when I remember to make the taws long enough: tapering the seven stands at lengths about 2 inches between seems to work well.

Magnets make great wire bristle holders.

My stitching cycle smoothed out a ton when I started using pairs of neodymium magnets on my apron to hold my steel-wire bristles:

As long as I remember to put both bristles down on the magnets, this saves me having to put steel in my mouth or fish the bristles up from the floor every time.

If you keep a smartphone in a front pocket, try to remember to set it aside before doing this. Don’t hit your phone with neodymium magnets.

Checking Every Stitch

I’ve found that even setting the needles through the holes in the same way every time, I still need to check each stitch to make sure the threads cinch up with the right slant.

Rewaxing is important.

I’ve been using bleached beeswax for the thread and coad for the taws. Both will wear off toward the end of a long thread.

As soon as I see untangling on either thread, I rewax.

White thread gets dirty.

When stitching with white thread, I’ve found that I really can’t avoid it getting dirty toward the end of a long taper. It works out better to stick tapers about one arm span long and plan to splice.

Melting splicing knots can be tricky.

Stitching into what’s supposed to be a hidden channel, it’s easy to create visible bumps in the outsole flap by tying reef knots to join splices.

Tying a simple half knot, melting it, then pressing it into the groove can work, but it can be hard to melt the ends with a lighter without singing other stitches, the outsole, and the flap. I think a more precise melting tool, like a Thread Zap, might make sense here. It might also be possible to heat the tip of a metal tool like a screwdriver and use the heated points to melt the half knot.

Dick Anderson’s square awl has been great.

I used a Dick Anderson square awl with an XL haft and “big butt” or pommel this time. It’s working out great. Very happy with it.

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I probably forgot the most obvious:

Moisture really helps.

If you can move right from cutting the flaps to stitching, that’s a big help. Either way, I’ve found rewetting the welt, channel, and flap I still have left to stitch everyone once in a while really helps.

Moist sole leather deforms a bit when I press the awl through. But I’ve found I can straighten it all back out again by re-wetting and hammering on a welt beater or the edge of a cobbler’s anvil.

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This is a great tip. I have been contemplating making myself an apron. Stitching in some magnets would be a really easy addition.

If you stitch the magnets you can’t move them around. I just use them in pairs, one in front and one in back to hold in place.

Oh come on, who needs adjustability. I’m sure I’d get the placement perfect the first time :rofl:

The adjustability is amazing! You can shift the magnets along as you stitch around the shoe, so they’re always below and just behind where you are along the welt.

Make sure to cut a wide enough flap.

I managed to cut flaps for both boots of a pair without any tearout or other damage to the visible surface of the sole. Bit of a milestone. But I also failed to cut the flaps far back enough to fold back well clear of the stitching channel. As a result, I’ve accidentally pierced through the flap with the awl a time or two.

Ken Kataoka shows the better way in his latest video:

Mark a line on the outsole for how far in to cut the flap. Then cut right to it, using the way the grain layer changes color to tell. If you cut a wide enough flap, you can bend it back well clear of the channel.

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